The Best Belt Sanders

There are a lot of belt sanders on the market. How do you know which one is the best for you? In this blog post, I will share my review of the best belt sanders available and help make your decision easier. Whether you're a professional contractor or DIY enthusiast, I'm sure you'll find my advice helpful. So, let's get started!

Related: Cordless Belt Sanders

Is a belt sander worth the money?

A belt sander can be worth the money if you use it for various projects. A belt sander is perfect for quickly sanding down large surfaces and removing material. It's also great for creating a smooth finish on woodworking projects.

Related: Spindle Sanders Buying Guide

How to choose the best belt sander?

When choosing a belt sander, there are a few key factors you need to consider to ensure you're getting the best possible tool for your needs. Here I'll go over some of the most important things to remember when shopping for a belt sander, so you can be sure you're making the right choice.

1. Types (Stationary/Handheld)

Choosing the right belt sander is the first and most crucial step in finding the best one for your needs. There are two main types of belt sanders: stationary and handheld.

Stationary belt sanders are more powerful and more suited for larger projects. However, they are also more expensive and heavier, so they are not as portable as handheld belt sanders.

Handheld belt sanders are more lightweight and portable, making them better for smaller projects or for people who need to be able to move their sander around easily. They are not as powerful as stationary sanders but also less expensive.

2. Ease of Use

Ease of use is an important consideration when choosing any power tool. You want to ensure that the sander you select is easy to operate and that you feel comfortable using it.

3. Motor power

The motor is an essential part of a belt sander. It determines how powerful the sander is and how fast it can move the belt. A higher-powered motor will be able to sand quicker and better suited for larger projects.

4. Design

The design of a belt sander can vary depending on the manufacturer. Some sanders have a more ergonomic design that is easier to hold and use for extended periods. Others have a more basic design that is simpler to use but may be less comfortable.

5. Weight

Weight is an important consideration if you plan on using your sander for extended periods or if you need to be able to move it around easily. A heavier sander will be more difficult to move and may cause fatigue if you use it too long.

6. Variable speed

Some belt sanders have a variable speed setting that allows you to adjust the speed of the sander to match the material you are sanding. This is a useful feature to have if you plan on working with different materials or if you need to be able to adjust the speed for various projects.

7. Width and length of the sanding platform

The width and length of the sanding platform will determine how much area you can sand at one time. A wider platform will allow you to sand larger areas more quickly, while a longer platform will give you more Sanding power.

8. Dust extraction

Some belt sanders come with a dust extraction system that can help to keep your work area clean. This is useful if you are working in a small space or want to avoid breathing in dust particles.

9. Belt size

Belt size is an important consideration when choosing a belt sander. A larger belt will be able to sand more surface area than a smaller belt, but it will also be more difficult to control. Therefore, choose the largest belt size that you feel comfortable using.

10. Noise level

Some belt sanders can be pretty loud. If you are working in a small space or need to hear other people around you, you may want to choose a sander with a lower noise level.

11. Warranty

Warranty is an important consideration when choosing a belt sander. Make sure to check what the warranty covers and how long it lasts. This will give you peace of mind in knowing your investment is protected.

12. Price

Price is always a factor to consider when choosing any power tool. Belt sanders vary widely in price, so set a budget before you start shopping. Remember that the most expensive sander is not necessarily the best option for your needs.

Best Rated Belt Sanders: An Overview

Many belt sanders are on the market, but finding the best one can be tricky. With so many options available, it's important to know what to look for in a good belt sander. Here I'll take a look at some of the best rated belt sanders on the market and what makes them stand out from the rest.

1. Makita 9403 4" X 24" Belt Sander

Makita 9403 is one of the best belt sanders for the money. Its low noise level (84dB) makes it operator friendly, and its wide belt (4") and high speed (1,640 ft./min.) make it ideal for fast material removal. 

The 9403 has a variable speed control trigger, allowing the user to adjust the speed according to the application. It also has a lock-on button for continuous operation. The dust bag has a built-in vacuum port allowing easy connection to a shop vac for a cleaner work area. The Makita 9403 also has a carrying case for easy transport and storage.

Overall, the Makita 9403 is an excellent choice for those looking for a high-quality, durable, and operator-friendly belt sander.

2. Makita 9920 3" x 24" Belt Sander

Makita 9920 is widely regarded as the best handheld belt sander on the market. Its 8.8 AMP motor provides plenty of power for even the most challenging sanding jobs, while the electronic speed control ensures that the sander maintains a consistent speed under load. 

Furthermore, the variable speed control dial allows users to match the speed to the application, making it an incredibly versatile tool. In addition, the 9920 features less noise than many other sanders on the market, making it ideal for use in sensitive areas.

With its powerful motor and versatility, it's no wonder that the Makita 9920 is the best handheld belt sander for the money.

3. CRAFTSMAN CMEW213 Belt Sander

CRAFTSMAN CMEW213 Belt Sander is a high-powered tool that can help you quickly and easily remove material from various surfaces. 

With a 7.0 amp motor, this sander can reach speeds of up to 800 FPM, making it ideal for fast material removal. The angled belt design of this sander also makes it easier to sand close to adjoining surfaces, ensuring a more consistent finish. 

Best of all, this is the best belt sander under $100, making it an excellent value for the money. Whether you're a professional contractor or a DIY enthusiast, the CRAFTSMAN CMEW213 Belt Sander is a great choice for your next project.

4. BLACK and DECKER DS321 Belt Sander

BLACK and DECKER DS321 is the best 3x21 belt sander for those tight spaces and projects where you need to get close to the edges.

The 3-position handle lets you adjust for different orientations and helps reduce muscle fatigue, while the 7.0 amp motor delivers maximum power for maximum performance.

In addition, the angled belt sands closer to the edge of adjoining surfaces, making it easy to get a clean, sanded finish on your project.

With its compact size and easy-to-use features, the DS321 is the perfect tool for your next home improvement project.

5. Astro Tools 3036 Air Belt Sander

Looking for a heavy duty belt sander that can handle even the toughest jobs? Look no further than the Astro Tools 3036 Air Belt Sander.

This best rated belt sander is built for durability, with a simple belt tension lever and increased pulley space for new thicker belts. It also features a non-slip handle grip and variable speed control, so you can customize your sanding to meet your specific needs.

The compact design makes it easy to maneuver in tight spaces. So whether sanding down rough edges or removing stubborn paint, the Astro Tools 3036 Air Belt Sander is up to the task.

6. Makita 9903 3" x 21" Belt Sander

Makita 9903 Belt Sander is one of the best belt sanders for taking care of your deck. It has a powerful 8.8 AMP motor and only 85dB, so you can sand your deck quickly and efficiently without disturbing your neighbors.

The best part about this sander is its variable speed control dial, which allows you to match the speed to the application. So whether you're removing old paint or stains or simply want to give your deck a fresh look, the Makita 9903 3" x 21" Belt Sander is the perfect tool for the job.

7. Metabo HPT SB8V2 Belt Sander

There are a lot of different belt sanders on the market, but the Metabo HPT SB8V2 is definitely one of the best. This 3 x 21 inch sander has a powerful 9.0 amp motor that can handle even the toughest jobs. But it's not just about power - the Metabo HPT SB8V2 also has variable speed control, so you can adjust the speed to match the material you're working with.

And it comes with a soft grip handle, so it's comfortable to use even for extended periods. Best of all, it comes with a 5-year warranty, so you can be confident that it's built to last.

So if you're looking for the best portable belt sander, the Metabo HPT SB8V2 is definitely worth considering.

8. Makita 9404 4" x 24" Belt Sander

Makita 9404 Belt Sander is one of the best belt sanders for various reasons.

First, its 8.8 AMP motor is powerful enough to remove material quickly, yet the sander produces low noise levels of just 84dB for operator comfort.

Additionally, the Makita 9404 has a long 16.4 ft. power cord that allows for maneuverability around the job site.

Finally, this sander comes with a dust bag that helps to collect debris and dust for a clean working environment.

Whether a professional contractor or a do-it-yourselfer, the Makita 9404 is the best 4x24 Belt Sander for your sanding needs.

9. RIDGID R2740 Heavy Duty Variable Speed Belt Sander

RIDGID R2740 is a best value belt sander that provides the perfect mix of power, portability, and performance. 

It features a 3-inch x 18-inch belt, twin fan high-efficiency dust collection, 12-foot all rubber cord with cord wrap, 6.5 amp motor, and belt speed of 400 - 950 (no load speed).

This sander is ideal for various sanding applications, including woodworking, furniture making, and more. With its powerful motor and durable construction, the RIDGID R2740 is sure to provide years of reliable performance.

10. Makita 9031 Belt Sander

Makita 9031 is the best corded belt sander for anyone looking for a powerful and reliable tool. This sander features a 5 AMP motor with electronic speed control to maintain constant speed under load, making it perfect for various applications. 

In addition, the variable speed control dial allows the user to match the speed (656-3,280 ft./min.) to the application, ensuring a smooth and consistent finish. The 9031 is also engineered with ball bearing construction for longer tool life.

With its excellent performance and durable construction, the Makita 9031 is the perfect choice for anyone in need of a reliable and powerful belt sander.

11. WEN 6321 Corded Belt Sander

The best budget belt sander on the market is the WEN 6321. This powerful little machine comes with a 7-amp motor that rotates the belt at over 13 feet per second.

The compact design weighs a mere six pounds, making it easy to use without causing fatigue. In addition, the detachable dust bag helps to minimize clean-up, and a two-year warranty backs the sander.

So whether you're a beginner or a pro, the WEN 6321 is the perfect choice for your next project.

What is a belt sander?

A belt sander is a power tool that uses an abrasive belt to sand down wood or metal. It has a motor that spins the belt at high speeds, and its grit wears down the surface of whatever you're sanding.

They come in various sizes and are popular because they're so versatile - they can be used for everything from stripping paint to shaping wood. They're also great for getting into tight spaces and can be used to create smooth surfaces or remove rough patches.

If you're looking for a powerful and versatile power tool, then a belt sander is definitely worth checking out.

Watch the video below for helpful tips on using belt sanders:

How does a belt sander work?

Belt sanders are one of the most versatile tools in any woodworker's arsenal. They can be used for various tasks, from roughing out a piece of lumber to finishing it with a smooth, even surface. But how do belt sanders work?

A belt sander consists of an electric motor that drives a sanding belt. The belt is made of abrasive material, such as sandpaper, and is wrapped around two drums. As the motor turns the drums, the belt moves back and forth.

The operator guides the sander along the wood's surface, using their body weight to apply pressure to the sanding belt. The belt's abrasive action removes wood from the surface, leaving behind a smooth, even finish.

Belt sanders are available in a variety of sizes and styles. Some are handheld, while others are designed to be used with a table or bench. The type of sander you choose will depend on the size and project you're working on.

When using a belt sander, it's essential to use the proper safety equipment. Always wear eye protection and a dust mask to avoid inhaling wood dust. And follow the manufacturer's instructions for operating the sander safely.

Now that you know how a belt sander works, you can use this versatile tool on your next woodworking project.

How to measure belt sander belts?

You may not think of your belt sander as a precision tool, but if you're working with wood, you must ensure the belts are the right size. Fortunately, it's easy to measure belt sander belts to get the perfect fit every time.

Here's what you need to know about measuring belt sander belts:

• The first step is to measure the width of the belt. Belt sanders come in various widths, so you'll need to know the width of your sander before purchasing a replacement belt.
• Next, measure the length of the belt. This is important because you don't want to buy a belt that's too short or too long.
• Finally, you'll need to know the thickness of the belt. This will ensure that the belt fits properly and doesn't slip.

Now that you know how to measure belt sander belts, you can be sure to get the perfect fit every time. In addition, with the right size belt, you can sand your project quickly and easily without worrying about the belt slipping or being too loose. So don't delay; measure your belt sander belts today!

Belt Sander vs Palm Sander

The belt sander vs palm sander has many pros and cons observed in these two very different sanders.

A belt sander is a larger, more powerful version of the common hand-sanding tool. It includes a large rectangular surface with loops of sandpaper attached to it. The user moves the belt sander over the surface by turning a crank with their free hand or sitting on it and slowly rotating their legs. This machine allows for comparatively quick and easy removal of wood from surfaces, which is why it's so popular among carpenters and other professionals who need to work quickly with wood.

The palm sander has several names: quarter-sheet sander, detail palm orbital sander, etc., but they all refer to the same type of machine. Unlike the belt sander, it operates with a small handheld pad and is powered by electricity rather than an operator. The user simply moves the palm sander in broad circles across flat surfaces, allowing them to remove paint or finishes from those surfaces just as easily as they could using a regular hand-sanding tool. However, this machine doesn't allow for such quick or simple wood removal because it isn't made for large surface areas and can only be used on smaller items like furniture pieces and other wooden objects you'd find around your home.

Belt sanders are much more powerful than palm sanders and offer greater versatility than their smaller counterpart. This is why they tend to cost more than palm sanders.

Belt sanders usually come with many different grades of sandpaper that can be easily switched out to allow the user to tackle a wide variety of surfaces and projects. Electric handheld tools like palm sanders, on the other hand, are limited by their lack of extended surface area and tend to cost less than belt sanders. Want to learn more about palm sanders? Check out our article about the best palm sander with buying guide!

Pros of Belt sanders:

• More powerful
• Longer surface area
• Greater versatility
• Can smooth out rough surfaces with ease

Cons of Belt Sander:

• It costs more than palm sanders, so it may not be the best choice if you only need to complete a small project or two.

Pros of Palm sanders:

• Cheaper
• Less powerful
• Handheld
• It can be used on most flat surfaces
• Unobtrusive.

Cons of Palm Sander:

• It cannot work with large pieces
• Cannot smooth out rough surfaces (such as those found on most woods)
• More control is required because it cannot remove wood as quickly or easily as a belt sander.

Who should use them?

Palm sanders are usually recommended for people who have no experience using this type of power tool before. In addition, because they're significantly cheaper and have fewer features that can complicate the process, these tools are often recommended for DIY enthusiasts who want to get their home renovation project done without any hassles quickly.

The more extended surface area of belt sanders adds an element of complexity that should be considered when deciding whether or not to buy one, which is why they're usually recommended for professionals.

If you're on a budget, though, it would be more practical to buy a palm sander instead of a belt sander because the latter will cost more.

Related: Drywall Sanders Buying Guide

Belt sander uses

Most people think of a belt sander as a tool for sanding down wood or metal. However, there are many other uses for this versatile tool. Here are ten of the most common uses for a belt sander:

1. Sanding down wood or metal: 

This is the most common use for a belt sander. The sander can quickly remove material from a surface, making it perfect for sanding down rough edges or shaping wood or metal.

2. Stripping paint: 

A belt sander can be the perfect tool if you need to remove paint from a surface. The high speed of the sander will strip away the paint quickly and easily.

3. Polishing: 

A belt sander can also be used to polish a surface. The sanding action will create a smooth, glossy finish on wood or metal.

4. Grinding: 

A belt sander can also be used for grinding. This is especially useful for removing rust from metal surfaces.

5. Cutting: 

A belt sander can be used to cut materials such as wood or metal. The high speed of the sander makes it perfect for quickly cutting through the material.

6. Sanding curves: 

A belt sander is also great for sanding curves and other difficult-to-reach areas. The narrow width of the sanding belt helps to get into tight spaces.

7. Removing tiles: 

A belt sander can be the perfect tool if you need to remove tiles from a surface. The high speed of the sander will quickly remove the tile adhesive and loosen the tiles.

8. Sharpening: 

A belt sander can also be used for sharpening. The high speed of the sander will quickly sharpen blades, making them ready for use.

9. Etching: 

A belt sander can also be used for etching. This is a great way to create designs or patterns on metal surfaces.

10. Cleaning: 

A belt sander can also be used for cleaning. The high speed of the sander will quickly remove dirt, dust, and grime from a surface.

As you can see, there are many uses for a belt sander. This versatile tool can be used for various tasks, making it a valuable addition to any workshop.

Benefits of using a belt sander

When sanding down rough surfaces, there is no tool more effective than a belt sander. A belt sander can quickly and easily remove large amounts of material, making it the perfect choice, from removing paint or varnish from furniture to preparing a deck for staining. But that's not all a belt sander can do. Here are ten benefits of using a belt sander that you may not have considered.

1. A belt sander can save you time and effort.

If you have ever tried sanding a large surface by hand, you know how tiring and time-consuming it can be. However, a belt sander can do the job in a fraction of the time, making it a much more efficient tool.

2. A belt sander can help you achieve a smoother finish.

Because a belt sander removes material more evenly than sanding by hand, it can help you achieve a smoother and more consistent finish.

3. A belt sander can help you achieve a better finish in less time.

Because a belt sander sands more evenly than sanding by hand, it can actually help you achieve a better finish in less time. In addition, by removing material more evenly, a belt sander helps to prevent the formation of high and low spots that can require additional sanding.

4. A belt sander can help you avoid damage to your project.

When sanding by hand, it is easy to gouge or damage your project accidentally. A belt sander is much less likely to cause accidental damage because it sands more evenly and smoothly.

5. A belt sander can help you avoid sanding too much material.

When sanding by hand, removing too much material from your project is easy. However, a belt sander can help you avoid this problem by removing material more evenly and consistently.

6. A belt sander can help you achieve a uniform finish.

Because a belt sander sands more evenly than sanding by hand, it can help you achieve a uniform finish on your project. In addition, by removing material more evenly, a belt sander can help prevent the formation of high and low spots that require additional sanding.

7. A belt sander can help you avoid waste.

When sanding by hand, it is easy to create dust and waste. A belt sander can help you avoid this problem by removing material more efficiently.

8. A belt sander can help you be more productive.

Because a belt sander can save you time and effort, it can help you be more productive. In addition, using a belt sander can free up time to work on other tasks.

9. A belt sander can help you improve the quality of your work.

Because a belt sander can help you achieve a smoother and more consistent finish, it can actually help you improve the quality of your work.

10. A belt sander is a versatile tool.

A belt sander is a versatile tool that can be used for various tasks. In addition to sanding, a belt sander can be used for polishing, buffing, and even woodworking.

A belt sander is a powerful tool that saves time and effort. You can achieve a smoother and more consistent finish using a belt sander. A belt sander is also a versatile tool that can be used for various tasks. A belt sander is a great choice if you are looking for a tool that can help you be more productive.

Tips to get the most out of your belt sander

It's no secret that belt sanders are one of the most versatile and powerful tools in any woodworker's arsenal. But with great power comes great responsibility, and a belt sander can quickly ruin your project if you're not careful. Here are ten tips to help you get the most out of your belt sander and avoid disasters.

1. Get to know your machine

Belt sanders are powerful tools that can quickly remove material from various surfaces. But like any tool, they must be used correctly to achieve the best results. Before using your belt sander, take some time to familiarize yourself with the machine and its capabilities. Read the owner's manual to understand how to operate the machine safely and effectively.

2. Choose the right abrasive

There are a variety of different abrasives available for use with belt sanders. The type of abrasive you choose will depend on the material you're working with and the desired results. For example, if sanding a softwood surface, you'll want to use a coarser grit abrasive. But if you're working with a harder material, like concrete, you'll need to use a finer grit.

3. Use the proper technique

The correct technique is essential for getting the most out of your belt sander. When sanding, always hold the machine firmly with both hands and keep it moving in a consistent motion. Avoid excessive pressure, as this can damage your working surface. And be sure to use even strokes and sanding in different directions to avoid creating gouges or unevenness.

4. Keep the belt clean

A clean belt will last longer and sand more effectively than a dirty one. So be sure to keep the belt clean by regularly removing any debris build-up. You can gently brush the belt with a soft brush or use a vacuum cleaner with a brush attachment.

5. Replace the belt when necessary

Eventually, even the best-maintained belt will need to be replaced. When this happens, install a new belt of the same size and type. And always follow the manufacturer's recommendations for replacement belts.

6. Use proper safety gear

As with any power tool, it's essential to use proper safety gear when operating a belt sander. For example, wear eye protection and a dust mask to avoid inhaling particles. And it's also a good idea to wear gloves to protect your hands from the abrasive action of the belt.

7. Sand in a well-ventilated area

Belt sanding generates a lot of dust, so it's important to sand in a well-ventilated area. If possible, sand outdoors or in a garage with the door open. If you're working indoors, open windows and use a fan to help circulate the air.

8. Keep your work area clean

In addition to ventilation, keeping your work area clean is also important for safety. Be sure to sweep up any dust or debris after sanding. And if you're working with a power cord, be sure to keep it clear of the sanding area to avoid tripping hazards.

9. Inspect your work regularly

Periodically check your work as you progress to ensure you get the desired results. If you're not happy with how the surface looks, make any necessary adjustments to your technique or abrasive selection.

10. Take your time

Rushing through a sanding job will likely lead to less than optimal results. So take your time and work slowly and deliberately. This will help you achieve a better finish and avoid making any mistakes.

By following these tips, you'll be able to get the most out of your belt sander and achieve the best results.

Final Words

Belt sanders are versatile tools that can be used for various projects. When choosing the best belt sander for your needs, it is important to consider the most important features. I hope this article has helped you narrow your choices and make the best decision for your needs. Have you chosen a belt sander yet? If not, check out my top picks again and see which one fits your project requirements. Thanks for reading!